E-commerce and Express Fulfillment

High-speed case erecting sized for peak-season order surges, mixed carton sizes and two-shift packing floors.

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Industry Challenges

Sudden order peaks

Promotional campaigns multiply outbound volume within days, and the packing floor — not the sorter — becomes the bottleneck.

Too many carton sizes

One line handles anything from 250 mm mailers to 600 mm shipping cartons, so changeover time decides real output.

Manual erecting caps throughput

Hand folding and taping holds each station to roughly 10 cartons per minute.

Peak-season labour gap

Temporary workers must be hired and trained every season, with rising wage cost and inconsistent quality.

How ZRAY Solves It

ZRAY sizes the case erecting line against your real order mix instead of a catalogue specification. A double-head former erects and seals two cartons per cycle, so one machine covers several packing stations. A multi-size quick-change kit turns changeover into a repeatable toolless operation, and a PLC interface module reports line status and OEE back to your WMS.

Recommended Machines

Double-Head High-Speed Case Former

Erects and seals two cartons per cycle — covers 4 packing stations from one frame.

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Single-Piece Carton & Case Erector Machine

Compact single-head unit for secondary or backup packing lines.

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Key Capabilities

30 ctns/min

Maximum forming speed

≤15 min

Size changeover time

200–1200 mm

Carton size coverage

2–4 persons/shift

Erecting labour replaced

Scope of Supply

Main unit Double-head high-speed case former with magazine extension.

Transfer 90° transfer conveyor merging output into existing packing lanes.

Sealing Side-drive tape sealer closing the bottom seam in line.

Control PLC interface module for WMS / MES data exchange.

Projected results

30 ctns/min

Sustained forming speed

≤1 min

Toolless size changeover with the quick-change kit

6+ sizes

Mixed RSC sizes on one line

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