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ZRAY
Three-Piece Carton & Case Erector Machine
Up to 35 Trays/Min | 10%–20% Material Savings | Maximum Stacking Strength
Key Highlights & Capabilities:
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Material Cost Reduction: Utilizes an advanced 3-piece structure (1 bottom + 2 side panels) to reduce raw corrugated board consumption by 10%–20% compared to traditional single-blank boxes.
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Superior Load & Stacking Strength: Delivers exceptional vertical column support and corner reinforcement, making it ideal for heavy-duty stacking and long-distance cold-chain transportation.
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High-Speed & Reliable Output: Operates stably at speeds up to 35 trays/min, ensuring non-stop mass production for high-volume packaging lines.
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Versatile Tray Compatibility: Formats a wide array of heavy-duty tray styles, including Plaform, Citrus, P-84, Column, and reinforced agricultural crates.
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Built for Demanding Industries: Specially tailored for fresh fruits & vegetables, agricultural logistics, meat & cold-chain packaging, and high-load industrial goods.
| Model | BF30H | BF30 |
|---|---|---|
| Speed | Max. 30 cartons/min (actual speed depends on carton type, board condition & gluing) | Max. 30 cartons/min (actual speed depends on carton type, board condition & gluing) |
| Machine Size | 4440 × 1740 × 2510 mm | 3400 × 2030 × 2085 mm |
| Working Size | 5700 × 1740 × 2600 mm | 3850 × 2430 × 2600 mm |
| Carton Size Range | Min. 295 × 195 × 95 mm; Max. 600 × 333 × 300 mm | Min. 285 × 185 × 70 mm; Max. 600 × 333 × 300 mm |
| Blank Size Range | Min. 385 × 395 mm; Max. 1266 × 700 mm | Min. 325 × 385 mm; Max. 1200 × 700 mm |
| Board Thickness | ≥3 mm | ≥3 mm |
| Weight | Approx. 1500 kg | Approx. 1500 kg |
| Power Supply | 8 kW · 380 VAC · 50/60 Hz · 3L+N+PE | 8 kW · 380 VAC · 50/60 Hz · 3L+N+PE |
| Air Supply | 6–8 bar · 350 L/min | 6–8 bar · 350 L/min |
| Changeover | ≤15 min standard; approx. 5 min with full servo option | ≤15 min standard; approx. 5 min with full servo option |
| Carton Types | 3-piece Bliss cartons; open top, single/double flap, fully enclosed cartons (subject to drawing evaluation) | 3-piece Bliss cartons; open top, single/double flap, fully enclosed cartons (subject to drawing evaluation) |
| Feeding, Forming & Output | Main panel & two end panels feeding; active pick-up, transfer & positioning, gluing, pre-folding, forming & pressing, synchronized carton discharge | Vacuum pick-up, positioning, gluing, pre-folding, forming & pressing, carton discharge |
| HMI | 10″ touchscreen HMI with status display, alarms & basic troubleshooting guidance | 10″ touchscreen HMI with status display, alarms & operation guidance |
| Control System | Inovance control & servo system; SMC pneumatics | Inovance control & servo system; SMC pneumatics |
| Hot Melt System | Meler 10 L hot melt applicator | Standard hot melt applicator; brand & capacity confirmed during technical configuration |
| Safety | Full perimeter safety guarding with interlock; Cat.3 / PL d | Full perimeter safety guarding with interlock; Cat.3 / PL d |
| Mechanical Structure | Heavy-duty welded steel frame, robust design, low maintenance | Heavy-duty welded steel frame with proven mechanisms |
| Communication | Remote diagnostics, production data & PackML interface ready | Remote diagnostics, production data & PackML interface ready |
