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ZRAY
Single-Piece Carton & Case Erector Machine
Up to 35 Trays/Min | <10-Min Tool-Free Changeover | Multi-Tray Compatibility
The Single-Piece Carton & Case Erector is a compact, high-performance tray forming solution engineered for automated box assembly in space-constrained production environments. Operating at speeds up to 35 trays per minute, it seamlessly forms various die-cut corrugated styles—including Platform, Citrus, P-84, Column, C-1, and Glueless trays—making it ideal for fresh produce, food, and retail-ready packaging (RRP). Powered by premium international components and featuring tool-free size changeovers in under 10 minutes, this machine delivers exceptional operational flexibility, low maintenance costs, and reliable continuous performance.
| Model | TF35 |
|---|---|
| Speed | Max. 35 cartons/min |
| Machine Size | 2990 × 2275 × 2025 mm |
| Working Size | 4250 × 2275 × 2665 mm |
| Carton Size Range | Min. 295 × 195 × 60 mm / Max. 600 × 333 × 250 mm |
| Blank Size Range | Min. 415 × 315 mm / Max. 1420 × 1170 mm |
| Board Thickness | ≥3 mm |
| Weight | Approx. 1500 kg |
| Power Supply | 7 kW · 380 VAC · 50/60 Hz · 3L+N+PE |
| Air Supply | 6–8 bar · 350 L/min |
| Changeover Time | Size change: ≤10 min; Carton type change: ≤30 min |
| Carton Types | C-1, Plaform, Citrus, P-84, Column, Glueless, Tray |
| Process | Vacuum pick-up, positioning, hot melt gluing, folding, forming & pressing, carton discharge |
| HMI | 10″ touchscreen HMI with status, alarms, parameters & guidance |
| Control System | Inovance PLC & servo drive; SMC pneumatics |
| Hot Melt System | Meler 10 L hot melt applicator |
| Safety | Full perimeter safety guarding with interlock; Cat.3 / PL d |
| Vacuum System | Vacuum generator & suction cups; vacuum pump optional |
| Frame Structure | Heavy-duty welded steel frame; modular design, easy maintenance |
| Communication | Remote diagnostics, production data & PackML interface ready |
